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O.E.M Component Selection Guide

for

Refuse Trucks

and

Work Vehicles

Equipped with GM Allison AT, MT or HT Series Automatic Transmissions


B-89 Series Shift Control Kits


Selecting Components

All components except the Panel Harness may be used in either a Single or Dual Control System.

    Auto-Neutral Shifting

    Neutral-to-Range Inhibitors

    PTO Over speed & Lockout

    RPM Shift Shock Protection

    Tough Environmental Protection

    With

    Led Displays, Molded and Sealed Connectors, Sealed Push Buttons and Surge Protected Throughout

     

    • Cab or Main Control Station

    This control may be either the small LP3-01 Series style unit or the LP4-AN-01 Series, a larger body containing PCB circuitry to perform the Auto Neutral shifting features.  Select one of the Part Numbers from the Control Options  section.

    • Work or Secondary Control Station

    Use any control style as above.  However, the Auto-Neutral shifting with Work Brake only works from the Station where unit is located and only when that station is activated by the Station Select Switch

    • Panel Harness

    The Panel Harness is available in two configurations.  One for Single Control Systems and the other for Dual Control Systems.  Select one of the Part Numbers from the Panel Harness options section.

    • Accessory Box

    This unit contains the RPM Shift Shock and Neutral to Range Inhibitor as standard accessories.  Options include various levels of PTO pump controls plus an option for a Relay circuit to close when Transmission is indicating Reverse Range, for control of backup horns, lights and the like.  Select one of the Part Numbers from the Accessory Box to vehicle ignition system. Select one of the Part Numbers from the Accessory Box Options section.

    • Master Harness

    This harness issued to connect the Panel Harness to shifting unit at Transmission Station.  Note the same connector is used at both ends.  The Master Harness is available in 9 standard lengths in increments of five (5) feet to 45 feet.  Longer lengths are available via special order from factory. Select one of the Part Numbers from the Master Harness section.

    • Extension Harness

    This harness is different from Master Harness in that it has opposite mating connectors at each end.  It can be inserted anywhere within the harnessing scheme where a mating 16-Pin round connector is used.  Typical applications for the Extension Harness are used:

    1. To extend the Master Harness beyond 45 feet without ordering a special Master from factory.
    2. To break the harnessing for those installations where the cab of vehicle is wired separately before joining  with chassis.  Either harness, Master or Extension, May reside in any sequence so long as one Master Harness exists between Transmission Station and Panel Harness.
    3. To connect any control station to Single or Dual Panel Harness.

    Available in 9 standard lengths in increments of two (2) feet to 18 feet. Select one of the Part Numbers from the Extension Harness section.

    • Transmission Station

    The shifting unit bolted to the side of the automatic transmission housing is available in two basic versions.  One is powered by air pressure from the vehicle air system.  The other is powered by hydraulic oil pressure from the automatic transmission.

    Air powered units are much easier to maintain, lighter in weight, easier to install and perform extremely well in cold climates.  Shift cycle time is 4-5 times faster than hydraulic powered units.

    Hydraulic units do not experience the "immediate" impact during a shift as the air powered units, thus the life of internal components (in most cases) extend a number of years beyond the expected life of air componentry.  Secondly, the internals of the shifter are much less likely to become contaminated as fluids inside transmission are usually cleaner and maintained much better than vehicle air systems.

    Vibration Kits are offered for all models and should be used in applications where excessive engine vibrations could continually shake the shifting device.

    Cold Weather Kits are offered for hydraulic powered models to provide heated transmission fluid to shifter at all times.  They are recommended for all operating climates of sustained 32 degrees F or below.  Otherwise, slow shift cycles could occur.

    Select one of the Part Numbers from the Transmission Station Options section.

     

    B-89 Series Shift Control Kits


     

    
    
    Part Number	Description 	
    
    LP4-AN-01	Auto Neutral, LED & Push Buttons
    
    Accessories for LP4 Series Auto-Neutral Controls
    73287.xx		Brake Sensor Harness (xx = feet)
    30759		Air-Brake 
    Sensor
    Switch
    
    LP3-01		Control Panel, LED & Push Button
    
    Mounting Accessories for LP3 Series Control Panels
    
    30760		Mount LP3 to LP4 hole pattern
    30760F  		Mount LP3 to Felsted shift tower
    30760I		Mount LP3 to Mack shift tower
    30760M		Mount LP3 to Morse shift tower
    30760Q		Mount LP3 to Quadstat shift tower
    30760T		Mount LP3 to Teleflex shift tower
    
    Panel Harness Options (Select one)
    

    74587.01	                Single Control with AccBox leads
    74587.01D Dual Control with AccBox leads
    	                    
    	    
    
    Master Harness (Select one)
          
    
    74046.05	                5 feet length
    thru		(5 feet increments)
    74046.45	                45 feet length (max)
    
    Extension Harness (Select as required)
          

    74096.02                 2 feet length
    thru (2 feet increments)
    74096.18                18 feet Length (max)

    Note:  All harnessing can be customized if needed be to your particular requirements.
    Consult factory.

    Accessory Box Options (Select one)


    All boxes contain RPM Shift-Shock as standard.
    

    BCX-02-12V no PTO nor Relay features.
    BCX-03-12V Reverse Relay

    PTO Options
    BCD-02-012V Engage & Pack in Neutral
    BCD-03-12V Engage & Pack in Neutral, Rev Relay
    BCC-02-12V Engage-Neu, Pack-in Gear
    BCC-03-12V Engage-Neu, Pack-in Gear, Rev Relay
    BCE-02-12V Engage & Pack in Gear
    BCE-03-12V Engage & Pack in Gear, Rev Relay Wiring Kit For Accessory Boxes (Select one)

    74078.01	               Without PTO options
    74078.02                With PTO options

    Accessory Box Harness to Panel Harness (required)

    73078.02	                2 feet length
    thru (2 feet increments)
    73078.18                18 feet length (max)
    
    	                  
    		  
    	                  
    
    Transmission Station Options (Select one)
    

    
    
    Allison AT540 series
    S-AS540-01	Side Mount (Air Powered)
    S-AS540-01R	Side Mount (Air Powered) with Vib. Kit
    S-HS540-01	Side Mount (Hyd Powered) 
    S-HS540-01N	Side Mount (Hyd Powered) with Cold Kit
    S-HS540-01R	Side Mount (Hyd Powered) with Vib. Kit
    S-HS540-01NR	Side Mount (Hyd Powered) Cold & Vib. Kit	   
    	      
    	    
    	      
    	      
    	       
    
    Allison MT653, 644, 647, 653
    S-AS653-01	Side Mount (Air Powered)
    S-AS653-01R	Side Mount (Air Powered) with Vib. Kit
    S-HS653-01	Side Mount (Hyd Powered) 
    S-HS653-01N	Side Mount (Hyd Powered) with Cold Kit
    S-HS653-01R	Side Mount (Hyd Powered) with Vib. Kit
    S-HS653-01NR	Side Mount (Hyd Powered) Cold & Vib. Kit
    
    Allison MT654
    S-AS654-01	Side Mount (Air Powered)
    S-AS654-01R	Side Mount (Air Powered) with Vib. Kit
    S-HS654-01	Side Mount (Hyd Powered) 
    S-HS654-01N	Side Mount (Hyd Powered) with Cold Kit
    S-HS654-01R	Side Mount (Hyd Powered) with Vib. Kit
    S-HS654-01NR	Side Mount (Hyd Powered) Cold & Vib. Kit
    
    Allison HT740 Series
    S-AS740-01	Side Mount (Air Powered)
    S-AS740-01R	Side Mount (Air Powered) with Vib. Kit
    S-HS740-01	Side Mount (Hyd Powered) 
    S-HS740-01N	Side Mount (Hyd Powered) with Cold Kit
    S-HS740-01R	Side Mount (Hyd Powered) with Vib. Kit
    S-HS740-01NR	Side Mount (Hyd Powered) Cold & Vib. Kit
    
    
    Allison HT750 Series
    S-AS750-01	Side Mount (Air Powered)
    S-AS750-01R	Side Mount (Air Powered) with Vib. Kit
    S-HS750-01	Side Mount (Hyd Powered) 
    S-HS750-01N	Side Mount (Hyd Powered) with Cold Kit
    S-HS750-01R	Side Mount (Hyd Powered) with Vib. Kit
    S-HS750-01NR	Side Mount (Hyd Powered) Cold & Vib. Kit